Livestock Chicken Feed Manufacturing Plant, PLC Poultry Feed Production Line

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Product Introduction

Animal Feed Production Line Plant

Main Machine of Animal Feed Manufacturing Process Equipment

Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler → Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic Weighing and Packing Machine

Process flow

Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.

Raw Material Grinding Process
General-purpose products, stable performance, widely used in large and medium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, SKF bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument

Hammer Mill Parameters:
Animal Feed Hammer Mill Parameters

Model	SFSP60×38	SFSP60×45	SFSP60×60	SFSP60×75	SFSP60×80
Power（kw）	30/37	45/55	55/75	75/90	90/110
Output	1-2（Fine）	1.5-3（Fine）	2-4（Fine）	2.5-5（Fine）	3-6（Fine）
Output	4-7（Coarse）	6-9（Fine）	8-12（Coarse）	10-15（Coarse）	12-18（Coarse）

Feed Material Mixing Process
Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;

Feed Pelletizing Process
From the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder using frequency control motor to ensure that the quality of particles discharged.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.

Animal Feed Pelleting Machine Parameters:

No	Item	Pellet Mill Specification
		SZLH32	SZLH35	SZLH40	SZLH42	SZLH508	SZLH558	SZLH678	SZLH768
1	Capacity	2-5T/H	2-8T/H	2-10T/H	3-12T/H	4-20T/H	6-22T/H	10-30T/H	12-35T/H
2	Main power	37kw	55kw	75/90kw	110kw	132/160kw	160/180/200kw	220/250kw	280/315kw
3	Power of feeder	0.55kw	1.5kw	1.5kw	1.5kw	1.5kw	2.2kw	2.2kw	2.2kw
4	Power of conditioner	2.2kw	3kw	3kw	5.5kw	7.5kw	7.5kw	11kw	15kw
5	Inner diameter of die	320mm	350mm	400mm	420mm	508mm	558mm	678mm	768mm
6	Die speed	305RPM	336RPM	307RPM	287RPM	287RPM	287RPM	287RPM	287RPM
7	Feeder speed	12-120RPM
8	Conditioner speed	350RPM
9	Pellets size	Diameter 2,3,4,4.5,5,6,8,10mm
10	Rollers number	2 pcs
11	Roller OD	140mm	165mm	190mm	206mm	222mm	240mm	256mm	280mm
12	Pellets rate of briquette	≥95%
13	Percentage of powdered pellets	≤12%
14	Stability of pellets in the water	≥20 MIN
15	Noise	≤86dB（A）		≤90dB（A）
16	Die working temperature	≤85℃
17	Steam working pressure	0.1-0.4Mpa
18	Steam consumption	≥0.3t/h	≥0.3t/h	≥0.4t/h	≥0.5t/h	≥1t/h	≥1t/h	≥1.5t/h	≥1.5t/h
19	Steam temperature	130-150℃

Feed Pellet Cooling Process
The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
The use of adjustable type of loose material, so that the material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, small residue.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ℃ ~ 5 ℃, suitable for the cooling of granular materials.

Feed Pellet Crushing Process
Different poultry, livestock or aquatic feed pellets are with different sizes. Some big ones should be crushed into small ones. Roll type feed pellet crumbler is just the equipment for feed pellet crushing. Double-roll feed pellet crumbler is suitable for crushing poultry feed, such as chicken feed, duck feed and goose feed etc.

Feed Pellet Screening and Grading Process
Combination of the circle, oval, straight three kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.

Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.

Feed Pellet Packing Process
High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.

Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.2% Packing range:10-50kg / bag

Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process

The top grade synthetic pellet feed factory built by our company is a project with an annual production of 10,000-300,000 tons. Its technological processes are as follows: raw material feeding, single-point precipitating, scraper conveying, hoisting, raw material cleaning, impurities removing, preliminary mixing, coarse and fine grinding, computer-controlled batching, effective fine mixing, quality conditioning, granulating with assured quality, pellet curing, cooling and drying, pellet crushing, screening, products packaging etc.. Centralized monitoring, assisted by the segmentation control of main section sites, is conducted by the central control room in electrical control. On the basis of the users’ demand, the operator can adopt computerized distributed control system. The start-up and shut down of equipment installed in each segment are controlled by PLC. Meanwhile, the operation and failure warning of equipment in each segment will be dynamically displayed in computer and it also has .the function of database management. The unit is scientific in production process, reasonable in its layout, accurate in batching, complete in functions, convenient in operation and maintenance.

The full animal feed production line including: Raw materials of receiving,cleaning,grinding system, System of batching&mixing, System of pelleting & cooling, System of packing, System of Auxiliary(Air compressor, Steam supply system, Liquid adding machine, Electricity Hoist).

Technical parameters

9T/H Automatic Feed Pellet Production Line
No.	Product name	Model	Power(kw)
1. material receiving section
102	pulse dust collector	TBLFa.18
105	granule material clean sieve	SCY80	0.75
106	permanent magnetic	TXCT25
108	powder cleaner	SCQZ80	11
109	permanent magnetic	TXCT25
2. material grinding section
206	Impeller feeder	SYLW3	1.5
207	series tear-circle hammer mill	SDH-ZW50C	132
210	seal screw conveyor	SWLL25	6
3. batching and mixing section
313	double shaft high efficient mixer	SSHJ.2	18.5
314	scrapper conveyor	TGSU25	3
315	Bucket elevator	TDTG48.28	5.5
316	powder material clean sieve	SCQZ75×65×1 40	7.5
317	permanent magnetic drum	TXCT30
4. pelleting section
408	Pellet machine	SZLH420	110
410	counter-current cooler	SKLN6	1.5
410-1	crusher	SSLG20×170	15
415	classic sieve	SFJH125	3
5. packing section
501	Finished product bin
506	automatic packing scale	SDBY-P
507	seal conveyor machine	TFKB40	3
509	pulse dust collector	TBLFa.24
510	seal machinery		0.75
6.auxiliary system
601	Air compressor		22
603	liquid adding machine	SYTV32	3
604	liquid adding pipeline
606	boiler system

Chicken, Duck,Sheep, Cow, Horse and other animal feed making plant

FAQ

Animal Feed Pellets Mill Products Instruction:
Extra-fine 1.5 mm grinding tools are used for breeding miniature birds and aquatic animals. Such as: (shrimp, crab, small fish and other aquaculture).
2.0 mm grinding tools is used for breeding: parrots, thrushes, birds and other pet birds.
2.5 mm grinding tools are used for breeding: young rabbits, young chickens, ducklings, goslings, young birds, young birds, young peacocks, young aquatic fish and other small animals.
3-4 mm grinding tools is used for breeding: rabbit, chicken, duck, goose, pigeon, bird, peacock, aquatic fish, etc
5-6 mm grinding tools is used for breeding: pigs, cattle, samples, dogs, horses and other livestock.

If you're interested in our feed pellet machines, please kindly tell us the following requirement:

1. What's the feed pellet production capacity do you want?

R:we can supply feed pellet mill or production line with output from 0.1-30t/h.

2. What's your feed raw material and size and feed formula content?

R:Tell us feed material formulation,then we can design the suitable production line based on actual demand.

3. What's the final feed pellet diameter or size do you want or for what animal?

R:Our equipment can produce feed pellet diameter 2-8mm,for chick feed,we can produce crumb feed particle.
for chicken? cow? sheep？fish?horse? cow? or pig?or what purpose?

4. What's your country industrial electricity voltage?

R:General standard motor in China work under 380V,50Hz,3Phase,if not match,tell us we can modify motor.